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B&R Automation– Integrated Solutions for Advanced Manufacturing
Modular & High-Performance
PLC Systems Automation
- The X20 PLC system features a compact, slice-based design with performance up to Intel® Atom™ CPUs.
- Integrated fieldbus connections enable flexible, decentralized automation for diverse machine and system architectures.
Complete Control
with the X20 System
- More than just I/O, the X20 system is a fully scalable control solution that adapts to specific application needs. Seamless integration with other B&R components ensures unmatched performance, flexibility, and expandability.
Ergonomic & Industry-Ready
HMI Panels
- B&R HMIs combine intuitive touch/key interfaces with brilliant displays and wide viewing angles. They offer long-term reliability and can be customized for industry-specific requirements, such as food processing environments.
Machine-Centric Robotics
& Open Automation
- Machine-Centric Robotics, open robot kinematics, and software platforms create a dynamic automation ecosystem. These solutions enhance precision, speed, and collaboration, supporting future-ready and adaptable machine designs.
CE Certification for Control Panels – Ensuring Compliance and Safety
Compliance with
EU Directives
- CE marking demonstrates conformity with applicable directives such as the Low Voltage Directive (LVD), Electromagnetic Compatibility (EMC) Directive, and the Machinery Directive.
Self-Certification
Process
- Manufacturers can self-certify by performing a conformity assessment, preparing technical documentation, and issuing an EU Declaration of Conformity.
Involvement of
Notified Body
- For high-risk products or when mandated by specific directives, a Notified Body must perform third-party assessment and certification.
Legal Market Access
in the EU
- CE marking is a legal requirement for selling electrical control panels in the European Economic Area (EEA), signifying product safety and quality assurance.
Construction Control Panels – Fully interlocked system complies with all safety standards
Asphalt Batch Mix Control Panel & Scada
- Interface with any VFD
- Operational intelligence
- Safety for continuous process
- Cost effective
- Asset performance for continuous process
- Real time profitability
Drum Mix Asphalt Plant
Control Panel & Scada
- Unlimited recipe
- Alarm and breakdown records
- Wireless monitoring and control Close loop controls
- Feeder control by network VFD
- Remote support 24 x 7
Concrete Batch Mix
Control Panel & Scada
- Solution upto 330 m3/hr
- Remote operation/remote access
- Cost effective solution
- Simple weighing calibration
- Exchange data between shop floor & enterprise level
- Seamless integration
PCB Power Controller – Fully power system complies with all safety standards
Thyristor Power Controller
Feature
- Control input: 4-20mA/0-20mA/0- 5VDC/POT/KEY
- Various alarm mode (Over Current, Over Temperature, Busbar Temperature, Load Unbalance and Phase Loss)
- Alarm output Fault / Run
- Programmable soft start, fan control, retransmission and firing selection.
- Selectable 3-wire/ 4-wire connection
- Auto / manual mode operation is possible
- Programmable Current Limit Function
Technical Specifications
- Voltage: one of AC 220V, 380V, 440V.
- Frequency: 50/60Hz.
- Control Mode: Phase angle and Cycle Firing in selected models.
- RS485 (MODBUS-RTU)
- Current capacity: 57A, 92A, 106A, 162A, 250A, 330A, 570A..1600 A (In case of ambient temperature is 50°C or less).
Remote I/O Module
- Easy to use.
- Analog current, voltage, resistance & temperature inputs available
- Digital inputs available
- Analog current and voltage outputs available
- Loadcell input Available with 24Bit Resolution
- Reliable performance
- Strong construction
- Protection grade IP30
- Large working voltage DC 9-36V
- Anti-reverse connection protection function.
- Equipped with LED indicator of operating status troubleshooting on site.
- The communication protocol adopts the standard for Modbus TCP protocol, Modbus RTU over TCP protocol,
- Small Product Size Easy Installation with DIN Rails
- Capable of Expanding the Number of I/O Points on the Controller
- Removable Screw terminals
- -10°C to +40°C operating temp.
SSR & Relay Interface card
SSR
- Sink or Source Universal Input 24V DC with indication
- 24V DC 3A and 5A Output
- Fuse for Output Protection with fuse blown indication
RELAY
- Sink or Source Universal Input 24V DC with indication
- Relay switching Current upto 10 A at 230 VAC (or 30 VDC).
- Replaceable fuses with simple to operate vertical fuse holders- Fast Blow & Slow Blow fuses available as standard
- Freewheeling diode across relay coil.
- DIN Rail mounting
Machine Controller
- Machine Controller 153 x 120 mm, 24 VDC Input Power,
- 15 Programmable Interface key
- Programmable LCD display, 128 x 64 pixels
- 16 Digital Input, 8 Digital Output (Support PWM), 24 Bit Analog Input ( 0.20mA, 4.20mA, Temperature measurement), 24 Bit loadcell input
- ARM CortexTM-M4F processor core
- 120-MHz operation; 150 DMIPS performance
- 1024 KB Flash memory
- 6KB of EEPROM
- Eight Universal Asynchronous Receivers/Transmitters (UARTs)
DC to DC Controller
- DC to DC converter for DIN rail mounting,
- Input: 12 V DC ... 24 V DC,
- Output: 5 V DC... 15 V DC/2 A
- LED status for output
- DIN Rail mounting
CPRI for Control Panels – Certified Power Reliability & Safety
CPRI-Certified Design
- Built and tested as per Central Power Research Institute (CPRI) standards to ensure reliability, durability, and compliance with industry norms.
Rigorous Testing
- Undergoes short circuit, temperature rise, and dielectric testing to guarantee performance under real-world electrical conditions.
Reliable Power Distribution
- Designed for safe and efficient power control and distribution in industrial and utility environments.
High Safety & Build Quality
- Manufactured with premium components and robust construction for enhanced safety, operational life, and minimal downtime.
UL Listed Control Panel – Industrial Automation & Control
UL Listed Control Panels
- Field Start-up & Commissioning Services to ensure smooth system deployment
- Control System Network Design for reliable and secure communication
- Design Submittal & Engineering Drawing Review for project accuracy and compliance
- Total Automation & Robotics System Integration for advanced manufacturing solutions
UL 508A Panel Shop
- UL Listed Control Panel Builder in compliance with UL 508A
- What is UL 508A? UL 508A is the UL Standard for Safety governing the construction of industrial control panels. It covers:
- Proper selection of components
- Correct wiring methods
- Calculation of Short Circuit Current Ratings (SCCR)
IEC Low Voltage Panel – Reliable Power Distribution
Global Standard Compliance
- Built and tested as per IEC 61439-1 & 61439-2, ensuring international safety, reliability, and performance benchmarks.
Versatile Voltage Handling
- Designed to manage and distribute power in systems up to 1000 VAC / 1500 VDC, suitable for a wide range of industrial applications.
Enhanced Safety & Design Verification
- Includes rigorous testing for temperature rise, clearances, and mechanical strength, ensuring durable and fault-resistant operation.
Internal Separation
- Offers configurable levels of protection and compartmentalization to improve safety, ease of maintenance, and fault isolation.
Robotics Control – Smart Automation for Industrial Operations
Robotics Control Smart Automation
Automated Handling & Packaging
- Includes packing, pick & place, stacking, and palletizing
- Reduces manual labor and increases speed and efficiency
Precision Sorting & Material Management
- Sorts by size, color, type, or weight
- Ideal for logistics, manufacturing, and hazardous material handling
Enhanced Operational Efficiency
- Delivers high accuracy, consistent quality, and uniform palletizing
- Streamlines repetitive and labor-intensive tasks
Key Benefits
- Increased productivity
- Reduced labor costs
- Improved workplace safety
- Reliable and repeatable performance
Vision System – Advanced Quality Inspection Solutions
Accurate Label Detection
- Verifies correct placement, alignment, and label compliance for regulatory standards, ensuring product traceability and packaging integrity.
High-Speed Syringe Inspection
- Performs rapid visual checks for defects, fill levels, and assembly integrity, enhancing reliability in pharmaceutical packaging.
Plastic Profile Inspection
- Detects surface defects, cracks, and dimensional deviations to maintain consistent quality in plastic manufacturing.
Fast, Reliable, & Automated Inspection
- Delivers precision, speed, and repeatability, reducing manual error and improving overall product quality control.